Wednesday 22 September 2010

The end of the beginning!

So, the boat show is over - we had hundreds and hundreds of people looking over Calypso. Many were lovers of the Contessa 32, had owned one, or sailed on one or had admired them from afar. We found there were plenty of people who looked rather relieved to be resting their eyes on Calypso's beautiful lines and we were regularly treated to the compliment - "at last, a proper boat".
Lots of people had read about Calypso in the Summer and October issues of Practical Boat Owner . As always, Jeremy was in hot demand from Contessa owners past and present and he and Fiona's encyclopaedic memory of boat names and owners came in handy on lots of occassions. "Ah yes, I remember, Triador, 1974 - he was a hairdresser"! Calypso's green features created a lot of interest from the general public and the press - we even had the style editor of the Shanghai Times on board!
On Sunday, we took an order for another new boat and on Monday, Kit and I had our first sail on Calypso. We motored silently off the pontoon under the proud gaze of Graeme Hawksley from Hybrid Marine - very cool. My sister, who has been looking after our children for the boat show, came too. It was her first trip in a sailing boat - and she took to it like a duck to water, steering the boat upwind in 25 knots of breeze. It was a beautiful end to one hell of a project. Thank you for following - and thank you to all those who've helped to make it happen. Of course, it's not really over, we've still got to put the hybrid system through its paces, and give a proper trial to all the gear we've put on the boat. There's a plan to make a video of cooking at sea with the guys from GN Espace, (I thought cooking with kids at sea could be fun - or at least, chaotically amusing)! So, next stop www.sailingcalypso.blogspot.com - see you there!
Thank you!

Monday 13 September 2010

Star of the show!


The Southampton Boat Show is in full swing and Calypso is arguably the star of the show! Well, maybe I'm a little biased but we certainly have had more than our fair share of visitors. People are really interested in all the green features - I reckon we've definitely saved a fair few rainforest trees by converting people to Kebony, and the electric drive on the Hybrid engine is being put through its paces, as we motor back and forward on our mooring in stealth mode - it really is unbelievable quiet. There 's a lot to show to people with so many different project partners (see list on the left for links) but it has been great fun and immensely satisfying to show it all off to the public and the industry, not to mention meeting so many people who appreciate and understand what a great boat the Contessa 32 is. Today was the fifth anniversary of The Green Blue so I went to the party at the RYA tent - it was great to hear the head honchos of the RYA and the BMF embracing so warmly into their bosom what must have been viewed by some as a bit of a whacky add-on when it first started.

Tuesday 7 September 2010

Launched!


The day we've all been waiting for. Calypso is where she belongs, in the water! She was launched by Jeremy and Fiona's grandchildren (or most of them). A bottle of finest Gospel Green was smashed very firmly over the bow by Hattie - the eldest grandaughter. Why the beanies?? Well, it's the Calypso connection - they're a tribute to Jacques Cousteau and his Calypso. Work still continues, mast up, sprayhood fitted and final touches completed by an army of workers scurrying over the boat. The Hybrid Marine engine is working perfectly, with futuristic looking buttons embedded into the tiller. Tomorrow she goes up to the Southampton Boat Show - she looks gorgeous, the Kebony deck and toerail is just beautiful - all in all, a very special yacht - well done all of you involved. More soon!

Sunday 5 September 2010

Release the foul!


This is the way forward, it has to be - instead of covering the boat with toxic paint every year or couple of years, you cover the bottom of the boat in a two part paint which is so slippery nothing in the foul family can really get its toes in. This technology is called foul release and is widely used in shipping and by the military. The reason isn't because they are particularly concerned about the environmental impact of putting copper based paint into the sea - although they recognise that legislation will be coming and it will be good to be ahead of the game - no, it's because the fuel savings on boats treated in this way are gargantuan! Calypso is the first yacht to be treated with a new product by Hempel called Hempasil X3 - a four part process including two coats of epoxy, a tie coat and then the X3. Hempel take the application process extremely seriously, we had to employ a Hempel expert for 3 days to oversee the application and a dedicated sprayer with special airless spray equipment came to do the coating. Our 20sq metres seemed like an absolute doddle, as his last spray job had been a ship in a dry dock of 7000sqm! The product is guaranteed for 10 years, and although it works on the principal that anything green slides off when you move at around 7 knots, it should work fine on Calypso. It's so slippery that a simple rub with a sponge on a pole every so often will remove anything determined enough to try to grow on her hull. We are really intrigued to see how it works, and we'll also be trialling an Ultrasonic Antifouling system recently installed into the boat which can be switched on and off. I'll keep you posted on the next blog "Sailing Calypso".

Thursday 2 September 2010

The writing's on the boat!



It may seem like a detail but getting the right colour, font, sizing, positioning for the name took a bit of thinking about. We decided on gold because, although it sounds a bit blingy, (I did take a bit of convincing)! it's traditional and I have to admit it looks really good on a boat with classic lines like a Contessa 32. Trevor the local signwriter is a real artist - and as worked away on Calypso he lamented the fact that he spent less time doing free hand, creative work and more and more time doing transfers on the computer. The rest of Calypso is coming on at a fast pace, blogging will have to increase to a rate of Kit - at least twice a week - as the Boat Show fast approaches - 10th September - (for any one who's interested, and is close enough, we are berth number M502). More soon!

Thursday 19 August 2010

That'll do Kit!

Time I wrestled back the blog from Kit!! Actually, I think he's a natural blogger, I might let him have another go! Well, I'm back from sauntering around in the Alps (you try sauntering with four small boys in tow)! Lots of progress made on Calypso; all the Harken winches and deck gear fitted, the Selden mast has arrived, Darglow propeller fitted. Boxes of Garmin electronics and Imtra LED lights waiting to be fitted next week by Jamie Marley (no pressure)! The Kebony hand rails are gleaming with Le Tonkinois, and Mikey is beavering away varnishing the rest of the removable woodwork in a container outside, away from any fear of dust. Mikey, a professional varnisher, who has worked on yachts like Velsheda, is a little wary of a product like Le Tonkinois, but he's loving the fact that he has a clear head after a day of varnishing. So far, he's quite impressed. Once he sees the finished product, after three coats, I think he'll be a convert!

Saturday 14 August 2010

Saturday night pulling and grinding!


Another one from Kit I'm afraid - Jess is still sauntering around the French Alps with our four little boys. Tomorrow, Jonah and Ini (7 and 9) are going paragliding which has become a bit of a Lane family obsession. I, however, have had a much more down to earth weekend! I think I have mentioned the awesome 17 " feathering prop from Darglow, well, Jeremy and I tried it on today. It is awesome, but.... Our calculations for enlarging the aperture between the rudder skeg and the rudder were a bit optimistic as became clear when we slid the prop onto the shaft. The shaft itself is also a wee bit too long. So, this evening I have been pulling the shaft out of the Aquadrive (thrust bearing flexible coupling) in order to cut an inch or so off tomorrow - followed by rather a lot of grinding (see photo taken with my mobile). As my older brother, Simon, pointed out to his daughter 'boatbuilders love grinding' and it's true that I don't feel like I've had a truly productive day on the boat unless I have put on a decent layer of dust. Tomorrow, I hope to get the shaft and prop back in and the rudder skeg built back up and faired in so it looks just right.

Friday 13 August 2010

Fitting it all in...


Sorry, I couldn't resist another quick blog before Jess returns on Monday! Graeme (Hybrid Marine) and Jamie (Marley Marine) were here at 8 am this morning to finally decide where the 'brain' of the hybrid will go and also where to fit all the other systems - like the large inverter and displays for the three different electrical systems (240 V AC, 48 V DC and 12 V DC). So far it's looking pretty good with both the main boxes fitting into spaces that look like they have been designed for them - more luck than good judgement. One concern we have is that we are loading up the starboard side of the boat with all this extra gear, including 180 kgs of batteries, and so when we launch Calypso might have a list to starboard. Fortunately, the beautifully made Rheinstrom Y4 head we have fitted weighs in at an impressive 25 kg! And the holding tank is on the port side too - so we may need to keep that topped up!!
Graeme is hot property at the moment as more and more people the benefits of hybrid engines. His latest idea is to set a control system into the end of the tiller which will allow us to control the electric drive almost effortlessly with your thumb. Jeremy immediately saw the comic potential of bringing the boat into a tricky berth without any apparent engine assistance - having all that silent power at your fingertips will definitely open up all sorts of possibilities...

Thursday 12 August 2010

Stealth blogging...


Kit blogging again - I'm getting into the swing of this, Jess will have to wrestle back control of the blog! We are having a productive week as the yard is closed down for it's annual one week summer shut down, so Jeremy can get his head down without constant interruptions. He has taken to parking his Land Rover inside the shed and locking the side door so we can work it doesn't look like anyone is home! We have had some worthwhile visitors though - Joe McCarthy Photography or Jungle Jim as he's been known has passed by and taken some 'proper' shots of work in progress which will be posted once I've figured out how to reduce them from their gargantuan size. Today we had another legend: Mikey from Antigua who has agreed to step in and help us with some of the bright work in the last week or so before launching. Mikey is a varnishing guru who has worked on many of the worlds most beautiful yachts including Buttercup of Lymington and both Alice II and III.
We also had confirmation from Darren at Hempel paints that they are going to try out their Foul Release Coating - X3 - which works like a non-stick pan rather than containing poisons. It also has the added bonus that should be faster and lasts for at least 10 years. The tricky part is application so we have to do it under their careful supervision.
Jess will be back soon - the last I heard from her she was on a high ropes course with all four boys (including our 5 year old twins), I'm looking forward to hearing the tales...

Tuesday 10 August 2010

Missing Jessie...



One month to go before the Southampton boat show - yikes! This is Kit blogging as Jess is away with the boys in the french Alps... So forgive the drop in quality! I've spent most of the last week bolting deck fittings and chainplates down onto the beautiful Kebony laid deck. Like so many jobs they always take longer than you think. Below deck we have an electrical wizard - Jamie Marley from Marley Marine helping us and Graeme Hawksley from Hybrid Marine will be here towards the end of the week to install his Hybrid engine systems. So, I'm hoping the next week will show a great leap forwards towards being Show ready. The prop has arrived from Darglow - and she's a real beauty - at 17" diameter it is well over sized but being a feathering prop it shouldn't affect our sailing speed too much and when it comes to regeneration it should perform well. Other news is the mast which has arrived from Selden and looks great - complete with LED nav lights by LOPOLIGHTS which are very cool looking and super efficient.
When Jess returns refreshed and relaxed (with four slightly wild boys I'm not so sure) after her alpine adventure I hope she will be impressed by our progress with Calypso... I can't wait!

Thursday 29 July 2010

Contessa goes Harken mad!


When I was researching winches, there was a clue that Harken might have a good environmental ethos. The company globally are sponsors of Plastiki - a great project which involves sailing a boat made out of 12,000 recycled plastic bottles across the Pacific ocean to highlight the problem of plastic in the world's oceans. The same drive as the powerful film "Message in the Waves". When I started talking to Lymington based Harken UK about their environmental policy they had an unusual answer which got me thinking. Managing Director, Andy Ashvie said "we don't really believe in policies here". There's something to be said for not having too many policies, it kind of kills the spirit and the energy of a place and when I probed further it turns out that Harken have quite an advanced approach to environmental management - The UK facility reduced it's energy consumption by 25% last year. Globally, teleconferencing is encouraged, there is an advanced system of waste recycling and the new factories in Italy and the US are state-of-the-art, packed with eco features. In the course of building Calypso we are discovering quite a few progressive companies like this, who don't make a big song and dance about their eco credentials - the truth is that being green is often about being efficient - something any company who wants to stay in business does naturally. The great thing for us, is that out of this drive for efficiency, Harken have come up with a revolutionary new winch system making them substantially lighter, really easy to strip down and clean/fix - and they look really cool! So, after many years, Contessa goes Harken -I think it will be the beginning of a great partnership.

Wednesday 21 July 2010

Deck down


Today, the two halves of the mould were reunited again. That is, the deck got bonded to the hull. Quite a moment. Not many 32s have laid decks, and of course this is the first to have a Kebony laid deck, and it looks beautiful. It was quite surreal to see the deck suspended a foot above the hull with Jeremy and John Osey busy down below fixing things. I was so glad it wasn't my job to make sure the two halves fitted - because once you've committed there really is no going back. How amazing to be witnessing the evolution of the boat like this. There is still a lot to be done before the Southampton Boat Show, 10th September, but Jeremy seems relatively calm so either he's a good actor, or it's all under control!

Thursday 15 July 2010

Heads, loo, bog, toilet, crapper.


Chances are, if you spend a lengthy period on a boat there will come a time when you have to get intimate with the heads. Our old boat, Silurian, had these amazing bronze contraptions (I think they were old Wilcox Crittenden) which it ended up being my job to service. I can honestly say that by the end I had developed a bit of an affection for them; they seemed almost tolerant of my slightly ham fisted efforts to repair them and would work even when I twisted the gaskets and put things back in the wrong order. So, it was with some trepidation that we decided to go for electric heads on Calypso - because of the tiny amount of water used - therefore taking up less space in the black water tank. I had this sort of sense of dread whenever my mind wandered to that area of the boat, which really wasn't a good start. Then I spoke to the people that know about bogs at Lee Sanitation and they persuaded me that a good quality hand pump toilet with a good dry flush option would be fine. It was like a cloud lifting. I'm now looking forward to the arrival of a new friend from Germany - hopefully this one will be as tolerant.

Thursday 1 July 2010

The nose knows


The latest job on the list in the building of Calypso is the laying of the cabin sole which Jeremy has been working on and the laying of the deck by one of the team, David Wreyford. Both are very skilled jobs and it's very rare nowadays for a deck to be laid like this. The guys are using two new products in this job, the teak replacement, Kebony and a new, solvent-free sealant called Saba which also doesn't "go off" in the tube, dramatically cutting down on waste. I was curious to know how David was finding using the Kebony; "fine", he said, "much like teak - but it's got a funny smell"! I have to say, I really like it. Now, when you open the door to the yard a strong smell of mollases fills the air (it comes from the sugar industry bi-product used in the process of making Kebony). I think it will settle down once it's not being sanded and it's varnished with the linseed based Le Tonkinois varnish. To the untrained nose, it all makes a welcome change from the normal boat yard smells.

Tuesday 29 June 2010

Keep it in the family


Recently, we put out a request on the Contessa 32 Class Association website for photos to use in the new, soon to be launched Jeremy Rogers website. Looking through the Contessa 32 Facebook site I realised that although I joined the Rogers family years ago, I have yet to join the Contessa family which is really an incredible institution! There is even a Dutch Contessa 32 Assocation! I met a 32 owner today, Clive Tollett, who lives on board his boat the whole summer, laying up the boat each year where he happens to end up - (in my dreams, maybe one day)! It was such fun hearing his ideas about what might work on Calypso and seeing his genuine interest in the changes to the layout below and his enthusiasm for the project. We are really looking forward to showing all of you 32 and Contessa 26 owners around the boat at the Southampton Boat Show - and Kit and I are looking forward to joining the Contessa clan!

Monday 21 June 2010

Don't get mad, get even!


It sounds silly, but when we started living on shore, after several years at sea, I felt really quite grateful that I could put something down on the side in the kitchen and know it would stay there. I remember getting really quite cross with the invisible bully who seemed to wait for the most inconvenient moment to push me and my belongings around - the galley was where he tended to strike! I do realise that getting cross is a really bad approach, will only make things worse and the only sensible thing to do is make your galley space as user friendly as possible. Fortunately, I'm not the first person to come across this problem and a UK company have come up with some very clever design concepts aimed at making cooking at sea a pleasure. GN Espace is run by two guys, one a sailor and product designer and the other a chef. The idea is that everything fits - so the trays from your cooker and storage boxes from the cupboard fit perfectly into the sink, the hot water comes from the Quooker, so no unnecessary kettles flying around and taking up space. The gas cooker, made in Essex, is a beauty and 30% more efficient than a regular cooker. Suddenly, I'm quite looking forward to cooking on Calypso. Bring it on bully.

Monday 14 June 2010

Call the Police, it's teak!


I'm afraid I'm in danger of turning into a Kebony bore - but it is such a great product and such a good idea! You can get sustainably grown teak, but problem with it is that it has to grow fast in order to be sustainable, so it tends to be softer, more sappy and generally not up to scratch. Kebony, on the other hand (here she goes) uses sustainably grown wood, in our case maple but sometimes a softwood like pine, which is then placed in a vat of furfuryl alcohol (a natural and harmless byproduct of the sugar making industry) and heated. It's a clever way of mimicking the natural process which goes on during the long growth of a tropical hardwood - and the result is this incredibly durable wood, which looks and feels and weathers like the best quality teak, but is absolutely, certifiably sustainable. Apparently in Norway it's impossible to import teak and some Kebony was recently used in a local train station for seating. Within days the local council was inundated with complaints, and demands for the seating to be removed and somebody prosecuted, as people were convinced it was made out of tropical hardwood. In the end, signs had to be permanently erected explaining the provenance of the wood before the furore died down. Is this a sign of things to come in the rest of Europe? We certainly are some way behind our Norwegian friends.

Wednesday 9 June 2010

Dirty secret!


I don't normally get really excited about boat gear, but there is one piece of equipment that I have a bit of an obscure liking for and that is pumps. Maybe it's something to do with the fact they could keep the boat afloat in an emergency, but I don't think so. I'm afraid it's linked to the same area of the brain that gets pleasure from cleaning hair out of the shower plug hole, or wax out of an ear (preferably not your own). It's the potential a pump has to get into the smallest, dirtiest place in the boat and clean it out. Ahem, anyway... We had a very nice man from Whale pumps, Simon McFarland crawling round the boat the other day. We were all scratching our heads figuring out where to put holding tanks (there will be two, one for grey water and another for black water) and where best to place the pumps. Whale have come up with this great new generation of pumps called Intelligent Control pumps - they come on automatically when there's a body of water over the sensor. This gets away from the old float switch style which have a tendency to get gunged up, stuck on, or not float free. It's true, there will be less opportunity for me to get my head in the bilge and free the pumps - but I can probably learn to live with it!

Friday 28 May 2010

Insulation, insulation, insulation


Ok, it's not very sexy but it's something we all need to do more of. In a boat you're limited by the fact that insulation material can absolutely not absorb water - no fleeces or tumble dryer fluff for us (it's true there is someone making something eco out of tumble dryer fluff). So Calypso is now well and truly packed with 2 inches of thinsulate insulation - no doubt that will have real impact on condensation as well as warmth. Bring on winter sailing trips!

Friday 21 May 2010

steady progress


Just over two months to get Calypso in the water and another month to get her ready for the Southampton Boat Show in September. It's quite a tall order and Jeremy is working flat out and Kit in all his spare time. Things are starting to take shape though - Roger Figgures, the local stainless steel craftsman delivered a beautiful fuel tank (see photo) and Jeremy and Kit are seen here lowering the new, super efficient fridge into place. We've also been thinking about how to create a slightly different, more open feel to the main saloon. Jeremy is a proper shipwright, top quality joinery throughout and no quick fixes allowed. What I am realising is that many of the modern, simple looks that I quite like are created by cutting corners, gluing things together instead of making it properly, and to last. There's only so much you can do on a 32 ft boat and we want to keep the features that make the Contessa so special, so the plan is to get rid of some of the built in cushioning which should give us the feel we want without comprimising on quality. I'm sure Jeremy must be secretly tearing his hair out as Fiona and I have various "brainwaves" which invariably mean more work for him but he doesn't show it, and so far we are all still talking!

Thursday 13 May 2010

The man from Delmonte.........


Finding products which have better environmental credentials yet match the performance of "conventional" products is not always easy. I knew it would be tricky to find a varnish which would come up to Jeremy's high standards - so it was with some trepidation I put a can of Le Tonkinois in front of him to try. This is a linseed based product, with no petroleum based solvents. From what I could see, it looked like a fantastic product, rather like an oil, it soaks into the wood, so there is no need to sand it right back for subsequent coats. It's made by a small French firm in the outskirts of Paris and the raving testimonials all sound too good to be true. But I'm not the one who has been varnishing for a lifetime, so I have been nipping out to check on the progress of the test piece that Jeremy has been varnishing, waiting for the verdict. It seems the answer is YES.

Monday 3 May 2010

Radio Rogers


My father-in-law is a bit of legend in the sailing world. Not only is he an amazing craftsman and innovative boat builder (he bought the technology from Lotus to start vacuum moulding boats in the 70's), he is also an awesome helmsman. Back then, as well as building two Contessa 32s a week, he'd also build a racing boat every year for the prestigious Admiral's Cup Series and go off with his brother Jonathan and mates as crew, and invariably win! He was awarded Yachtsman of the Year in 1974 for diverting from a race in the One Ton Cup to respond to a flare - and rescuing a family whose boat had caught fire and sank. In more recent years, despite not racing regularly, and being in his 70s Jeremy doesn't seem to have lost his edge at all. In 2002, 2003 and 2006 he won the Round-The-Island Race in his Contessa 26, Rosina (an incredible achievement as anyone who knows about the race will understand), and most recently the Contessa 32 National Championships have been his two years running in Gigi. Jeremy is one of those people who doesn't say much, but when he does - people listen and yet he is genuinely the most modest person you could hope to meet and definitely media shy. So, it was with some surprise to learn that Jeremy had agreed to go with Kit to be interviewed live on BBC Radio Solent about Calypso last Sunday (scroll through 27 minutes to reach the interview). Believe me, this is newsworthy, kind of like the sailing equivalent of Kate Moss giving a live interview.... or something like that!

Tuesday 27 April 2010

Are you sitting comfortably?


I came out of our house the other day to find Kit giving a lecture on Greek mythology to a passing lycra clad cyclist who had stopped to ask some directions. This seemed a little odd until I realised that the lycra was branded up with Garmin logos and this unsuspecting cyclist (and senior Garmin employee) was actually being told ALL about Calypso. To be fair he did seem pretty interested - who knows that chance meeting could be the beginning of a great relationship!

Tuesday 20 April 2010

The Taming of the Screw

If I'm honest, the science behind the fine tuning of propellers has always been a bit beyond me. I remember on our last boat Silurian there was a lot of cursing and filing down, refitting and more cursing to do with the propeller. This time, I'm determined to get my head around it a bit better and it seems the hybrid engine might provide that opportunity. One of the main things which put us off the hybrid engine in the beginning was that we understood (wrongly) that in order to generate electricity the propeller would need to be in a permanently fixed position thus slowing the boat down. This was immediately dismissed as a no-no, just not something a Rogers would willingly sign up to! After Graeme Hawksley's visit from Hybrid Marine it became apparent that we could actually fit a feathering prop (one that slips into a streamlined position when the boat is sailing forward) which could be forced into a generating position (non streamlined) when we wanted to generate electricity from the prop - ie not during a race. After a little research it seems that the prop for the job is an 18" Featherstream propeller made by a local company called Darglow Marine. The exciting news is that Darglow Marine are keen to use Calypso as a test bed for props working with hybrid engines - I can feel a deal more cursing, filing and refitting ahead! At least we'll have the experts helping us.

Monday 12 April 2010

The hybrid donkey arrives


Much excitement this week as the hybrid engine arrived courtesy of Graeme Hawksley at Hybrid Marine. As we come to terms with how much power our system (including propeller, wind turbines and solar panels) should be able to pump out we are realising that we have to rethink the whole way we develop Calypso. The latest debate has involved how to cook, now we're thinking of ditching the idea of gas and going electric instead. We can boil water efficiently using a quooker (a clever little immersion heater) and we're even thinking of having a microwave! That might sound extravagent on a 32 foot boat but if we're creating the energy ourselves it could be the way to go and certainly electric is a lot safer than gas on a boat.

Sunday 4 April 2010

Bonding

Easter holidays are upon us (at least they're upon Fiona and me), Jeremy and Kit are mostly found down at the yard "bonding", that's sticking bits of bulk head in and other structural stuff and generally creating the internal layout of the boat. Much progress has been made, the deck has been fitted and come off again, the water tank is in place, the electric cables are all run and the boys are able to see where their bunks will be. As the boat progresses the list of "stuff" inevitably grows and one of our main jobs is researching suppliers to verify their environmental credentials - something we are doing with help from the Green Blue. Yesterday, old friend and low carbon guru Mukti Mitchell got in touch and is going to show me how to calculate Calypso's carbon footprint. Hopefully there is a section which factors in low energy father and son bonding!

Tuesday 23 March 2010

To hybrid or not to hybrid?


Not long ago we all sat down around Jeremy and Fiona's kitchen table and did a good job of convincing ourselves that we didn't want a hybrid engine. There would be constant drag with the prop spinning we thought, and anyway, the brief was to keep things simple. Then Graeme Hawksley from Hybrid Marine came into the yard and quietly but very convincingly explained why we definitely do want a hybrid engine. He allayed our fears about a constantly spinning prop (we can feather it when it's not needed which won't affect performance when racing) and we can integrate it with the solar and wind systems, helping to keep things simple. The truth is, electric is way things are going in the car industry and it's going to be true of boating too, so we might as well lead the way!

Sunday 21 March 2010

Metamorphosis


Breaking Calypso out of the mould was a bit like a fairly long and painful birthing process. The mould groaned and creaked as it was prized from the hull. We looked on anxiously. Would it all go ok? Would she emerge unscathed? Would she be perfect? Finally, after a morning of coaxing, the mould came away and there she was, the ugly duckling transformed into a beautiful swan.

Sunday 14 March 2010

Sealing the keel


When Jeremy first started building boats the keel was made by carrying molten lead in ladles up into the boat and pouring it into the keel cavity, a highly skilled and quite dangerous job. Nowadays the keel is cast at the Henry Irons factory down in Cornwall and sent up ready made. I find it hugely reassuring to see two tonnes of lead being lowered into Calypso, knowing that this (together with a great design) will keep us upright! During the disastrous Fastnet race of 1979 when so many boats and lives were lost the Contessa 32 stood out as an exceptionally seaworthy boat - since then she has been used as the benchmark for stability. There is, of course, a compromise when it comes to space down below, but for me there's no question which is more important.

Wednesday 10 March 2010

Greening the Blue

The image of yachting has changed a lot over the years and it seems the RYA (Royal Yachting Association) has been keeping up with the times. Last week we had a visit from the RYA's very own green team The Green Blue who had got wind of the embryonic Calypso and wanted to know more. The Green Blue team donned the hard hats and looked around the yard while Jeremy quietly and very persuasively outlined the green advantages of building the Contessa 32 out of fibreglass. (Jeremy argues that because the Contessa 32 is built to last - potentially forever if maintained properly - it's actually quite a green option). OK it can't be recycled but no one seems to be trying to recycle their Contessa 32s, unlike many of the cheaper GRP boats out there. By the end of the visit there were plans afoot to take Calypso to the Southampton Boat Show to use her as a showcase for green technology and products. This would have a rather dramatic effect on the build timetable, but could provide a great opportunity to make Calypso something very special. Watch this space!

Friday 26 February 2010

Breaking the mould


Recently we have been dropping down to the yard en masse to check on the progress of Calypso. I'm not sure whether our children are especially wild or whether it's normal for boys but they seem to explode out of the car and disperse like a gas into all corners of the yard, causing all sorts of trouble. The twins are only four, so I don't expect them to really grasp what is going in terms of "building our own boat" but I am hopeful that the bigger boys will learn a lot from the process. The concept of the inside-out boat has been quite hard to grasp, one day we spent a few minutes discussing this and although Inigo, our seven year old, was concentrating really hard, it clearly wasn't getting through. Suddenly I came up with a great way of explaining it. "Ini, you remember last year you made those chocolate Easter eggs using a plastic mould"? - Inigo's face lights up, and that's it, the boat has gone, his brain is entirely full of chocolate. "How many days is it til Easter Mummy"? Suddenly I find myself calculating how many days til Easter, one of the twins falls over, and the moment is lost! Maybe next week I'll think of a better example, not involving chocolate.

Monday 22 February 2010

Ugly duckling


For most of the year the Contessa 32 mould sits outside in the car park at the Lymington Yacht Haven with "CO32" scrawled across it in spray paint. Of course, I know it's inside out, and the outside doesn't matter, but I have to admit it's not been really obvious to me how those beautiful boats come out of such a rough looking thing. All became clear last week when the mould was brought into the yard and cracked open. Once polished up, the inside of the mould is like a perfect replica of the outside of a Contessa 32. First, two layers of gel coat are laid down on the top sides, and then layer after layer of fibreglass, soaked in resin. It may be the least green part of the boat building process, but it is at least reassuring to see the strength built in to this hull when I think about the sea miles this boat will carry my family.

Sunday 14 February 2010

Rough hands, happy heart.


The transition from living afloat to living on land is often a hard one.
I found it relatively easy as motherhood consumed and satisfied me to a large degree but Kit, unsurprisingly, found the contrast between being skipper of a whale research/wildlife filming boat and teacher in a large secondary school rather harder. One of things that seemed to upset him most was the disappearance of the callouses on his hands. In recent weeks he has been cycling down to the boat yard on Saturday mornings to help on Calypso and I've noticed a few changes taking place in my husband. One is a very slight roughening of the hands, (though there's a long way to go before reaching Jeremy's award winning league). The other is a contented smile on his face!

Friday 5 February 2010

Teak Performance?


I've been kicking around the Rogers' boat yard for over 10 years, so I'm not completely new to what it takes to build a boat, but I guess watching your own boat being built is a bit like having your own baby, suddenly the subject becomes a whole lot more interesting - that's probably where the comparison ends! Jeremy is now experimenting with a new type of teak replacement called Kebony. There is no doubt that teak is an amazing wood, but as demand outstrips sustainable supply it's important that a really good alternative is found. There are plenty of examples of resin filled softwoods on the market, but these proved problematic when the toxic resin started leaching out. Kebony, a Norwegian-based company, claims to have found a solution to this; waste Kebony can be disposed of as untreated wood. It comes ready planked which makes it more appealing than a tree trunk from the builders' point of view, but it will be interesting to see what Jeremy thinks of it as a craftsman.

Friday 29 January 2010

In the beginning there was a deck


When recently we were pondering how to get our family of four boys and a mildly neurotic collie dog out on the water for some sailing adventures my father-in-law, boat builder Jeremy Rogers announced he had a spare Contessa 32 deck "in the yard which needs using up". So, after a collective emptying of piggy banks, the work of building our very own sailing boat has begun. My husband Kit is a teacher and will work alongside his father in the school holidays and on weekends, so that hopefully by late summer "Calypso" will be ready. The plan is to make her as green as we possibly can. Although there's not a lot going for fibreglass in the green department, Contessa 32s are at least built to last. The first 32s were rolled out of the factory in Lymington 40 years ago and there's every reason to believe they will last another 40 and 40 after that, which is more than can be said of their cheaper counterparts. Fibreglass hull aside, we'll be looking at other ways we can reduce the environmental impact of the boat, not only during the build, but also so that when sailing it is easier to make the right environmental choices.